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Giorgi Gogitidze

Engineering case study

Small Commercial Facility Power Distribution Design and Analysis

Preliminary 12.47 kV-to-208/120 V radial distribution study for a synthetic 35,000 ft² office and warehouse.

  • Executed simulation
  • Analytical calculation
  • Automated test

Problem statement

Develop an explainable small-facility distribution architecture and test whether preliminary transformer, feeder, and panel choices remain acceptable across normal and stressed operating conditions.

An executable educational design that connects a load schedule and preliminary equipment sizing to AC load flow, voltage-drop checks, phase allocation, and fault-current analysis.

331.4 kW

Base source power

Executed balanced AC base case

0.952 p.u.

Base minimum voltage

Barely above the 0.95 p.u. planning target

0.927 p.u.

Future minimum voltage

110% existing load plus 30 kW future allowance

16.2 kA

Maximum 3-phase fault

Modeled at the 480 V main switchboard

Project scope

  • 12.47 kV utility equivalent, 750 kVA service transformer, and 480Y/277 V distribution
  • 150 kVA derived 208Y/120 V system for receptacle, IT, kitchen, and future loads
  • Synthetic load schedule, feeder assumptions, four operating scenarios, and preliminary protection hierarchy
  • Balanced positive-sequence analysis; not a construction or permit design

System or processing architecture

A radial utility-to-service-transformer topology supplies a 480 V switchboard, motor and lighting panels, and a downstream delta-wye transformer feeding two 208/120 V panels. Phase allocation is checked separately from the balanced network solution.

My engineering contributions

  • Built the load schedule and translated connected kW, demand factors, and power factor into kW, kvar, kVA, and current.
  • Implemented the pandapower network, scenario runner, IEC 60909 three-phase fault study, and result exports.
  • Used execution results to correct an undersized upstream feeder and improve single-phase load allocation.
  • Produced the one-line, calculation workbook, engineering report, validation checklist, and hand-calculation checks.

Important design decisions

  • Used 480 V for larger three-phase loads and 277 V lighting to limit current while deriving 208Y/120 V for common utilization loads.
  • Selected a radial topology so load paths, protection boundaries, and failure assumptions remain inspectable.
  • Kept the single-line-to-ground value explicitly approximate because utility and equipment zero-sequence data are unavailable.

Engineering methods

  • Demand-load and three-phase current calculations
  • Conductor R/X voltage-drop calculations
  • Newton-Raphson balanced AC power flow
  • IEC 60909 positive-sequence short-circuit analysis
  • Independent transformer-terminal fault and phase-balance checks

Selected evidence

Readable results, with context

Preliminary one-line from the 12.47 kV utility through 480 V and 208/120 V distribution equipment
Figure 1Preliminary radial one-line. Ratings are synthetic study inputs, not construction selections.
Bus voltage comparison for base, peak, future expansion, and low utility voltage scenarios
Figure 2Executed scenario voltages show the downstream 208 V system becoming the governing future constraint.
Transformer loading percentages across four facility operating scenarios
Figure 3Transformer thermal loading remains below the modeled capacity while voltage limits govern expansion planning.

Verification and testing

  • All four published power-flow cases converge and retain traceable bus and feeder outputs.
  • Automated checks cover current, transformer fault current, voltage drop, and phase balance.
  • A 7.24 kA transformer-only hand estimate correctly bounds the 5.97 kA detailed 208 V network result.
  • Generated CSVs, figures, workbook, and report are rebuilt from the same source assumptions.

Honest limitations

  • Synthetic facility and utility data; no site survey, field measurements, professional seal, or AHJ review.
  • Balanced load flow does not resolve neutral current, unbalance, harmonics, or motor starting.
  • No device-curve coordination, arc-flash calculation, exact grounding study, or construction drawing set.
  • Feeder ampacity and interrupting selections require the adopted NEC, equipment data, and licensed-engineer review.

Tools and technologies

  • Python
  • pandapower
  • pandas
  • NumPy
  • Matplotlib
  • Excel
  • IEC 60909 concepts

Skills demonstrated

  • Power distribution
  • Load flow
  • Short-circuit analysis
  • Equipment sizing
  • Voltage drop
  • Engineering documentation

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